Body work in progress.....
It took a lot of courage to attempt some of these mods since I don't have much bodywork experience, but so far, so good.... |
Dang it..I hate these kind of surprises!!
Once I started scraping off the undercoating I found all this rust....so much work ensued:
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My simple home made rotisserie
Made this in a couple of hours...can't imagine doing all this cutting and welding on the car laying underneath it! |
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Driver's side floor in and chassis leg cut out
Definitely point of no return!!.... |
All done welding....for now!
Both floors and chassis legs complete. Took me longer than expected 'cause my welder gave up (blew the ic board), but it's all better now! |
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Subframe connectors
Here's a closer look at where the chassis legs connect to the rear sub-frame. As you the stock frame rails end under the seats! Also a good look at how the front diff mount attaches to the tunnel. |
Trans mount tunnel reinforcement
Here I welded in a patch of 18 gauge sheet metal over the existing tunnel sheetmetal, just to be sure the tunnel could take the weight and torque of the trans. |
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Here is the patch I made to fill in the fuel hatch
This was then welded and bondoed. I am using a fuel cell, so this filler door was no longer necessary |
The marker, antennae and vent holes filled in
Patch panels welded in and bondoed. Still needs much sanding and more bondo and more sanding..... |
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Drip rails cut out
I cut out the drip rails with a cutting disk on my grinder and rewelded the roofline, then bondoed. Boy was this ever nervewracking!! |
Before the bondo
Here's the above picture before a coat of bondo! |
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Rear body panel completely removed
See the new panel below |
The new panel before actually tacking it in place
I used 20 gauge sheetmetal cut out using a poster board template and a jigsaw. |
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Here it is tacked in place
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Just from another angle
I put the tail lights in from the inside instead from the back of the car. I plan to use some lexan sheets to glue on the inside of the sheetmetal, behind the slits, between the tail lights and the sheetmetal. |
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